5-Axis CNC Machining

• 5-Axis, simultaneous machining delivers superior Dimensional tolerance control and improved Product quality by eliminating cumulative Dimensional Stackup errors introduced by multiple setups.

• Ideal for complex parts in the aerospace, defense, medical applications.

• Our capabilities include Large format 47" x 49" work table. High precision glass scales, laser tool pick-up, temperature controlled environment permit tolerances of 0.0001"

11-Axis Combined Mill-Turning

• A combined, simultaneous, 5-Axis, mill and CNC lathe allows for the ultimate in complex parts to be fabricated in a single operational cycle. The high precision glass scales allow tolerance parts with tolerances of 0.0001" to be achieved.

• Maximum swing diameter is 21.3" Maximum length is 47".

• Embedded machine automation features allows for cost effective production.

CNC Machining

• Vertical Milling Centers offer a cost effective approach to machining parts requiring tolerances in the 0.0005 and above range.

• Largest format machines is 64" x 32" x 30"

• High Speed spindles allow tiny features to be machined. In-house fixturing allows us to maintain dimensional repeatability, and be efficient for prototypes to high volume production runs.

Aluminum Extrusions

• Maximum Extrusion up to 28” Wide & 40 lbs/foot;
• Heatsink Aspect Ratios Up to 22:1;
• Thin Wall Profiles, Hollows, Semi-Hollows & Solids. Stock Profiles;
• Minimums from 100 lbs
• Heatsinks & Non-Heatsink Shapes
• DFARS Compliant Material - Aluminum
• Alloys: 1060, 6061, 6063, and other 6000 series, 5000 Series and 7000 series.
• Post Extrusion Fabrication

EDM – Wire and Sinker

• 4-Axis Wire and 5-Axis Sinker EDM's are used to produce features that are unable to be Machined. Small holes (0.008") intricate, sharp Corners (e.g. keywayes), one-of-a-kind contours and patterns in parts are typical. The sinker EDM replaces broaching on Lathes.
• Maximum part height is 14" for wire EDM and 10" for sinker EDM. Tolerances capabilities are ±0.0001"
• Additional products include mold making and tooling fixtures.

Enclosures & Brackets

• A full range of standard and custom, enclosures. made from Extrusions, drawn or stamped.
• Standard line of 1U to 4U Enclosures with customizable bezel’s and front/back panels.
• Turnkey custom NEMA Enclosures and modification to off-the-shelf enclosures (Plastic, Fiberglass, CRS and Stainless Steels);

Screw Machine & Hardware

• Swiss-type , Multi-Axis Machines with 3 to 10 Axis Configurations allow for turning, milling and back turning operations to be completed on same machine in one cycle.
• Ideal for small parts and for long slender parts which would deflect or vibrate when turning on a traditional CNC lathe.
• Able to produce parts from 0.010 to 1.25" diameters with tolerances up to ±0.0001"
• Production from prototypes to millions of pieces.

Insulator Fabrication

• High spindle Speed, Dry Cutting machines for producing Chip Nests & Sockets; Electrical Connectors & Insulators; Frames, Test Fixtures, Chip Carriers, Instrument Panels; Screens, Shields, Shims, Shrouds, Spacers & Stiffeners.
• CNC Micro drilling / milling to 0.015" diameter and tolerances 0.0005"

Metal Stampings & EMI Shielding

• This process is used to produce EMI & RFI Shielding, Heatsinks, Spring Clips, Drawn Parts, Brackets, Lead-Frames, Terminals (Lugs) Bus Bars Mounts, Adapters; Hardware & Handles.

Wire Forming & Tube Bending

• Wire forming and tube bending capabilities are used to support turnkey assemblies of metal fabrication and liquid cooled assemblies.
• Process is also used to produce handles for various types of electronic equipment
• Wire Forming ranges from 0.008" to 0.75"
• Tube bending up to 3" in diameter

CNC Turning/Lathe

• CNC Turning offer a cost effective approach to machining parts that do not require secondary (or minimum) milling requirements and tolerances in the ±0.0005" and above range.
• Our automated processes allow us to effectively produce proto-types and high volume production runs.

Thermal Design & Analysis

• On-staff engineering are available for paid consulting services in the areas of CFD & Parametric thermal analysis; Thermal & Fluid Flow Analysis.
• Our engineers are also avail for design Consulting Services where we can turnkey your hardware chassis based upon a setup a statement of work prepared by the customer and ourselves.

Services

All Axis Machining offers the following services to our industry:

• CMM Inspection with AS9100 report
  (Traceable to NIST)
• Metal Sawing Services (±0.005 to ± 0.010) (up to 24" wide and 8" thick)
• Laser Part Marking
• Custom Die-Cut Masking (Hi-temp for plating, powdercoating, painting)
• Custom Masking plugs
• Vacuum Forming (customer trays and clam shells for shipping fragile parts)

Finishing

Complete Metal Finishing Capabilities

• Anodizing
• Powdercoating
• Plating
• Polishing
• Brushing
• Heat Treating
• Painting,
• Selective masking
• Precious Metal (Au, Ag, etc.)
• Hot Dip Galvanizing

Certifications

• AS9100D and ISO 9001:2015
• ITARS COMPLIANT / REGISTERED